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China wholesaler Pulleys Manufacturer OEM ODM Customized Aluminum Timing Pulley with Hot selling

Product Description

Pulleys Manufacturer OEM Customized Aluminum Timing Pulley

Synchronous belt pulley transmission is composed of an annular belt with equidistant teeth on the inner peripheral surface and a belt pulley with corresponding teeth. During operation, the belt teeth mesh with the tooth slots of the belt pulley to transmit motion and power. It is a new belt transmission that integrates the respective advantages of belt transmission, chain transmission and gear transmission.

Product Description

Main Features:

1. OEM/ODM tooth number from 14 to 72 timing pulley
2. Material can be designed by customer requirement
3. High torque series  S2M S3M S5M S8M P2M P3M P5M P8M 
4. Normal torque series MXL XL L H 
5. High precision drive series  2GT 3GT 5GT 8YU
6. Light load drive series T5 T10
7. Heave load drive series AT5 AT10
8. Clamping Timing Pulleys S3M S5M S8M

Product standard timing belt pulley & idler pulley
Customized OEM, drawings or samples customized
Teeth type Normal Torque Drive Type:MXL,XL,L,H,XH,XXH
High Torque Drive Type:S2M,S3M,S5M,S8M,HTD2M,HTD3M,HTD5M,HTD8M,P2M,P3M,P5M,P8M
High Precision Position Drive Type:2GT,3GT,5GT,8YU
Light Load Drive Type:T5,T10,T20
Heavy Load Drive Type:AT5,AT10,AT20
Basic shape Type A,Type B,Type D,Type E,Type F,Type K
Adaption Adapt to 1/4 inch,5/16 inch,1/2 inch, 3/8inch, 2/25inch, 1/5inch belt
surface treatment Natural color anodizing,Black anodizing,Hard anodizing,Ni-plating,Blackening
Material 6061(aluminum),S45C(45# steel),SUS304(Stainless steel)
Bore Pilot bore, Taper bore and Customized bore.
Tolerance Control Outer diameter ±0.005mm   Length dimension ±0.05mm
Standard DIN, ISO/GB, AGMA, JIS
Teeth Accuracy DIN Class 4, ISO/GB Classs 4, AGMA Class 13, JIS Class 0
Weight Max 15Tons
testing equipment projecting apparatus,salt spray test,durometer,and coating thickness tester,2D projector
producing  equipment CNC machine,automatic lathe machine,stamping machine,CNC milling machine,rolling machine,lasering,tag grinding machine etc.
Machining Process Gear Hobbing, Gear Milling, Gear Shaping, Gear Broaching,Gear Shaving, Gear Grinding and Gear Lapping
Application industry Robot industry,Medical industry,Making machine industry,Automation industry,3C industry equipment,Packaging industry,UAV industry,New energy industry.

Company Profile

Packaging & Shipping

lead time 10-15 working days as usual,30days in busy season,it will based on the detailed order quantity
Delivery of samples by DHL,Fedex,UPS,TNT,EMS

FAQ

Main markets Southeast Asia, North America, Eastern Europe, Mid-East, West Europe
How to order *You send us drawing or sample
*We carry through project assessment
*We give you our design for your confirmation
*We make the sample and send it to you after you confirmed our design
*You confirm the sample then place an order and pay us 30% deposit
*We start producing
*When the goods is done,you pay us the balance after you confirmed pictures or tracking numbers
*Trade is done,thank you!

 

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Certification: ISO
Pulley Sizes: Type K
Manufacturing Process: Forging
Material: Carbon Steel
Surface Treatment: Polishing
Application: Chemical Industry, Grain Transport, Mining Transport, Machinery Parts
Samples:
US$ 20/Piece
1 Piece(Min.Order)

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Request Sample

Customization:
Available

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Customized Request

timing pulley

Can timing pulleys be customized for specific applications?

Yes, timing pulleys can be customized to suit specific applications and requirements. Here’s how timing pulleys can be customized:

1. Size and Dimensions:

Timing pulleys can be customized in terms of their size and dimensions to fit specific shaft diameters, spacing, and clearance requirements. Customization allows engineers to ensure proper alignment and integration of the pulley within the system.

2. Tooth Profile:

The tooth profile of a timing pulley can be customized based on the specific power transmission needs of the application. Different tooth profiles, such as trapezoidal, curvilinear, or modified curvilinear, offer varying levels of engagement, load capacity, and noise characteristics. Customizing the tooth profile allows for optimized performance and efficiency.

3. Material Selection:

Timing pulleys can be customized by selecting the appropriate material based on the application’s requirements. Different materials, such as steel, aluminum, plastic, or composites, offer varying levels of strength, durability, corrosion resistance, and temperature tolerance. Customizing the material ensures compatibility with the operating conditions and environment.

4. Coatings and Surface Treatments:

Custom coatings and surface treatments can be applied to timing pulleys to enhance their performance and longevity. These treatments include but are not limited to hard anodizing, zinc plating, nitriding, or specific coatings for reduced friction, wear resistance, or improved tooth engagement.

5. Flanges and Attachments:

Timing pulleys can be customized with flanges or attachments to facilitate proper belt tracking, prevent belt slippage, or accommodate specific mounting requirements. These additions help ensure reliable and stable power transmission in the application.

6. Keyways and Hubs:

Custom keyways and hubs can be incorporated into timing pulleys to provide precise shaft-to-pulley connection and prevent slippage or misalignment. Keyways and hubs allow for secure and accurate power transmission in applications that require high torque or precise positioning.

7. Prototype and Low-Volume Production:

Timing pulleys can be customized through prototyping and low-volume production processes. This allows for the creation of unique designs, iterations, and testing before full-scale production. Customization at these stages ensures that the final timing pulleys meet the specific requirements of the application.

By offering customization options, timing pulley manufacturers and suppliers can cater to a wide range of industries and applications, including automotive, aerospace, robotics, industrial automation, medical, and more. Customized timing pulleys provide engineers with the flexibility to design systems that meet precise power transmission needs, resulting in optimized performance, reliability, and efficiency.

timing pulley

What safety considerations should be kept in mind when working with timing pulleys?

Working with timing pulleys requires careful attention to safety to prevent accidents and injuries. Here are some essential safety considerations to keep in mind:

1. Proper Training:

Ensure that individuals working with timing pulleys have received proper training on their safe handling and operation. Training should cover topics such as correct installation procedures, maintenance guidelines, and understanding the risks associated with timing pulley systems.

2. Personal Protective Equipment (PPE):

Wear appropriate personal protective equipment, including safety glasses, gloves, and any other required protective gear when working with timing pulleys. PPE helps protect against potential hazards such as flying debris, sharp edges, or accidental contact with moving parts.

3. Lockout/Tagout Procedures:

Follow established lockout/tagout procedures when performing maintenance or repair tasks on machinery equipped with timing pulleys. Lockout/tagout procedures involve isolating the power source, de-energizing the system, and securing it with a lock or tag to prevent unexpected startup or energization.

4. Machine Guarding:

Ensure that timing pulleys are properly guarded to prevent accidental contact. Install appropriate machine guards, barriers, or enclosures to prevent fingers, clothing, or other objects from coming into contact with the moving pulleys or belts.

5. Regular Inspection and Maintenance:

Regularly inspect timing pulleys for signs of wear, damage, or misalignment. Replace any worn or damaged components promptly to maintain safe operation. Follow the manufacturer’s recommended maintenance schedule and procedures.

6. Avoid Loose Clothing and Jewelry:

Avoid wearing loose clothing, jewelry, or any other items that could get caught in the timing pulleys or associated machinery. Loose clothing or accessories can pose a significant risk of entanglement or injury.

7. Proper Lifting and Handling:

When handling timing pulleys or related equipment, use proper lifting techniques and equipment to prevent strain or injuries. Seek assistance when dealing with heavy or bulky pulleys.

8. Risk Assessment:

Conduct a thorough risk assessment of the machinery and work environment to identify any additional safety measures that may be required. Consider factors such as noise levels, ventilation, and ergonomics to ensure a safe working environment.

9. Emergency Stop and Shutdown:

Ensure that machinery equipped with timing pulleys has accessible emergency stop buttons or switches. Familiarize yourself with the location and operation of these emergency stop devices and know how to shut down the machinery quickly in case of an emergency.

10. Follow Manufacturer’s Guidelines:

Adhere to the manufacturer’s guidelines, instructions, and warnings specific to the timing pulleys and associated machinery. Manufacturers provide valuable information regarding safe operation, maintenance procedures, and recommended safety precautions.

By following these safety considerations, individuals can minimize the risks associated with working with timing pulleys and promote a safe working environment.

timing pulley

What is a timing pulley, and how is it used in mechanical systems?

A timing pulley, also known as a synchronous pulley, is a type of pulley specifically designed to work with toothed belts or timing belts. It features grooves or teeth on its circumferential surface that mesh with corresponding teeth on the belt. Timing pulleys are used in mechanical systems that require precise and synchronized power transmission, where accurate timing and positioning are crucial. Here’s an explanation of the role and usage of timing pulleys in mechanical systems:

1. Power Transmission:

The primary function of a timing pulley is to transmit rotational motion and power between two or more shafts in a mechanical system. The teeth on the pulley engage with the teeth on the timing belt, creating a positive drive system. This positive engagement ensures that the pulley and the belt move together without slipping, providing accurate timing and power transfer.

2. Synchronization:

Timing pulleys are used to synchronize the rotation of different components in a mechanical system. By using matching timing belts and pulleys, the rotational motion of the driving pulley is transferred precisely to the driven pulleys. This synchronization is critical in applications that require accurate timing, such as in engines, printers, CNC machines, and robotics.

3. Speed and Torque Control:

Timing pulleys allow for control over the speed and torque in mechanical systems. By varying the diameter or the number of teeth on the pulleys, different speed ratios can be achieved between the driving and driven shafts. This feature enables the adjustment of rotational speed and torque according to the specific requirements of the application.

4. Positioning and Indexing:

Timing pulleys are often used for precise positioning and indexing of components in mechanical systems. The teeth on the pulley and the timing belt ensure accurate movement and positioning of parts, allowing for repeatable and controlled motion. This makes timing pulleys suitable for applications such as automated assembly lines, 3D printers, and precision motion control systems.

5. Low Maintenance:

Timing pulleys and belts require minimal maintenance due to their design. The toothed profile prevents slippage and eliminates the need for constant tension adjustments. Additionally, they operate with minimal noise and vibration, reducing the wear and tear on the system and increasing its overall reliability.

6. Variations and Configurations:

Timing pulleys are available in various sizes, materials, and configurations to suit different applications. They can be made from materials such as aluminum, steel, or plastic, depending on the requirements of the system. Furthermore, timing pulleys can have different tooth profiles, pitch sizes, and numbers of teeth, allowing for customization based on the specific power transmission needs.

In summary, timing pulleys are specialized pulleys used in mechanical systems to provide precise and synchronized power transmission, accurate timing and positioning, speed and torque control, and low-maintenance operation. Their use is prevalent in applications that require reliable and controlled motion, such as engines, robotics, CNC machines, and automated systems.

China wholesaler Pulleys Manufacturer OEM ODM Customized Aluminum Timing Pulley   with Hot selling	China wholesaler Pulleys Manufacturer OEM ODM Customized Aluminum Timing Pulley   with Hot selling
editor by CX